• +91 9664106499
  • gandhimetalindia@gmail.com

Incoloy 825 Pipe Fittings

Incoloy 825 Pipe Fittings Specifications

Material Grades

  • Incoloy 825
  • UNS N08825
  • Werkstoff No. 2.4858
  • NiCr21Mo
  • NCF 825
  • BS NA 16
  • GOST ЭП703

Pipe Fittings Types

  • 90° Long Radius Elbow
  • 90° Short Radius Elbow
  • 45° Elbow
  • 180° Return Elbow
  • Equal Tee
  • Reducing Tee
  • Concentric Reducer
  • Eccentric Reducer
  • Pipe End Cap
  • Stub End
  • Cross
  • Wye
  • Bend
  • Adapter

Manufacturing Standards

  • ASTM B366
  • ANSI B16.9
  • ASME B16.28
  • MSS-SP-43 Type A
  • MSS-SP-43 Type B
  • JIS B2312
  • JIS B2313
  • JIS / NPT / ISO / DIN / EN

Manufacturing Process

  • Hot Forming
  • Cold Forming
  • Seamless Manufacturing
  • Butt Weld Manufacturing
  • Precision Forming
  • Custom Manufacturing

Fittings Testing

  • Dimensional Inspection
  • Positive Material Identification (PMI)
  • Ultrasonic Testing
  • Radiography Testing
  • Liquid Penetrant Testing
  • Non-Destructive Testing (NDT)

Size & Schedule

  • Size: NPS 1/2" – 48"
  • Schedule: SCH 5S – SCH 160
  • Pressure Class: 150 – 2500
  • Standards: ANSI / ASME / JIS
  • Connection: Threaded / Weld / Flange
  • Clamp End / End Bell

Incoloy 825 Pipe Fittings Dimensions Chart

NPS O.D. (mm) 90° LR Elbow 90° SR Elbow 45° Elbow 180° Return
1/2" 21.3 1 1/2" – 5/8" 1 7/8"
3/4" 26.7 1 1/8" – 7/16" 1 11/16"
1" 33.4 1 1/2" 1" 7/8" 2 3/16"
1 1/4" 42.2 1 7/8" 1 1/4" 1" 2 3/4"
1 1/2" 48.3 2 1/4" 1 1/2" 1 1/8" 3 1/4"
2" 60.3 3" 2" 1 3/8" 4 3/16"
2 1/2" 73.0 3 3/4" 2 1/2" 1 3/4" 5 3/16"
3" 88.9 4 1/2" 3" 2" 6 1/4"
3 1/2" 101.6 5 1/4" 3 1/2" 2 1/4" 7 1/4"
4" 114.3 6" 4" 2 1/2" 8 1/4"
5" 141.3 7 1/2" 5" 3 1/8" 10 5/16"
6" 168.3 9" 6" 3 3/4" 12 5/16"
8" 219.1 12" 8" 5" 16 5/16"
10" 273.1 15" 10" 6 1/4" 20 3/8"
12" 323.9 18" 12" 7 1/2" 24 3/8"

Incoloy 825 Tee, Cross, Cap & Stub End Dimensions

NPS O.D. (mm) End Cap Equal Tee Equal Cross Stub End Lap Diameter Long Stub End Short Stub End
1/2" 21.3 0.840" 1" 1" – 3" 2"
3/4" 26.7 1.050" 1 1/8" – – 3" 2"
1" 33.4 1.315" 1 1/2" 1 1/2" 2" 4" 2"
1 1/4" 42.2 1.660" 1 7/8" 1 7/8" 2 1/2" 4" 2"
1 1/2" 48.3 1.900" 2 1/4" 2 1/4" 2 7/8" 4" 2"
2" 60.3 2.375" 2 1/2" 2 1/2" 3 5/8" 6" 2 1/2"
2 1/2" 73.0 2.875" 3" 3" 4 1/8" 6" 2 1/2"
3" 88.9 3.500" 3 3/8" 3 3/8" 5" 6" 2 1/2"
4" 114.3 4.500" 4 1/8" 4 1/8" 6 3/16" 6" 3"
6" 168.3 6.625" 5 5/8" 5 5/8" 8 1/2" 8" 3 1/2"
8" 219.1 8.625" 7" 7" 10 5/8" 8" 4"
10" 273.1 10.750" 8 1/2" 8 1/2" 12 3/4" 10" 5"
12" 323.9 12.750" 10" 10" 15" 10" 6"

Chemical Composition

Nickel (Ni)
38.0–46.0%
Iron (Fe)
22.0% min
Chromium (Cr)
19.5–23.5%
Molybdenum (Mo)
2.5–3.5%
Copper (Cu)
1.5–3.0%
Titanium (Ti)
0.6–1.2%
Carbon (C)
0.05% max
Manganese (Mn)
1.00% max
Sulfur (S)
0.030% max
Silicon (Si)
0.50% max
Aluminum (Al)
0.20% max
Density: 8.14 g/cm³
Melting Range: 1370–1400°C
Specific Heat: 440 J/kg·K
Electrical Resistivity: 1.13 µΩ·m

Mechanical Performance

690
MPa (100 ksi)
Tensile Strength
310
MPa (45 ksi)
Yield Strength
45%
minimum
Elongation
206
GPa
Elastic Modulus

Incoloy 825 Equivalent Grades

Standard Werkstoff No. UNS AFNOR EN JIS BS GOST
Incoloy 825 2.4858 N08825 NFE30C20DUM NiCr21Mo NCF 825 NA 16 ЭП703

Incoloy 825 Pipe Fittings Pressure Rating

Temperature °F Temperature °C Class 150
1/4"–1"
Class 300
1/4"–1"
Class 300
1 1/4"–2"
Class 300
2 1/2"–3"
-20 to 150 -29 to 66 300 2000 1500 1000
200 93 265 1785 1350 910
250 121 225 1575 1200 825
300 149 185 1360 1050 735
350 177 150 1150 900 650
400 204 – 935 750 560
450 232 – 725 600 475
500 260 – 510 450 385
550 288 – 300 300 300


MANUFACTURING

Forging Process

Each flange follows a rigorous 8-step forging and quality-control process to ensure conformance with ASTM A182 and ASME standards.

1

Material Selection

Prime 304 stainless steel billet sourced and certified.

2

Billet Preparation

Heat to 1100°C – 1250°C for optimal forgeability.

3

Forging

Shape billet into flange geometry under controlled pressure.

4

Heat Treatment

Solution anneal at 1040°C – 1120°C, then quench.

5

Machining & Finishing

CNC machining, drilling, and surface finishing.

6

Testing & Inspection

Tensile, hardness, PMI, visual and impact tests performed.