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Incoloy 800 Flanges

Incoloy 800 Flanges Specifications

Material Grades

  • Incoloy 800
  • UNS N08800
  • ASTM B564
  • ASME SB564
  • Werkstoff No. 1.4876
  • EN X10NiCrAlTi32-20
  • Alloy 800

Flange Types

  • Weld Neck Flanges
  • Slip On Flanges
  • Blind Flanges
  • Socket Weld Flanges
  • Threaded Flanges
  • Lap Joint Flanges
  • Long Weld Neck Flanges
  • Orifice Flanges
  • Ring Type Joint Flanges
  • Spectacle Blind Flanges

Flange Testing

  • Positive Material Identification (PMI)
  • Ultrasonic Testing
  • Liquid Penetrant Testing
  • Hydrostatic Testing
  • Radiography Testing
  • Mechanical Testing
  • Hardness Testing
  • Dimensional Inspection

Value Added Services

  • Annealing
  • Heat Treatment
  • Pickling & Passivation
  • Machining
  • Shot Blasting
  • Custom Finishing
  • Custom Marking

Manufacturing Standards

  • ASTM B564
  • ASME SB564
  • ASME B16.5
  • ASME B16.47 Series A & B
  • MSS SP-44
  • EN 1092-1
  • DIN Standards
  • Custom Drawings

Flanges Sizes

  • Size: 1/2" – 24" per ASME B16.5
  • Large Diameter: 26" – 60" per ASME B16.47
  • Pressure Class: 150 – 2500 LBS
  • Pressure Rating: PN6 – PN64
  • Faces: RF, FF & RTJ

Incoloy 800 Flanges Dimensions Chart

NPS Bolt Circle (mm) Flange O.D. (mm) Thickness (mm) Hub Diameter (mm) No. Of Bolts
1″ 70 100 16 60 4
2″ 120 150 18 95 4
3″ 150 200 20 125 6
4″ 190 250 22 155 8
6″ 240 300 25 200 8
8″ 300 400 28 250 12
10″ 350 500 30 300 12
12″ 400 600 35 350 16

Incoloy 800 Flanges Weight Chart

NPS Class Weight / Pc (kg)
1″ 150 1.09
1″ 300 2.04
2″ 150 2.59
2″ 300 3.99
3″ 150 4.76
3″ 300 7.44
4″ 150 5.99
4″ 300 10.07
6″ 150 10.66
6″ 300 19.05
8″ 150 15.51
8″ 300 27.40
10″ 150 21.32
10″ 300 36.29
12″ 150 26.76
12″ 300 46.72

Chemical Composition

Carbon (C)
≤ 0.08%
Sulfur (S)
≤ 0.015%
Silicon (Si)
≤ 1.0%
Manganese (Mn)
0.5–1.0%
Chromium (Cr)
19.0–23.0%
Nickel (Ni)
30.0–35.0%
Iron (Fe)
Balance
Density: 8.1 g/cm³
Melting Point: 1350°C
Thermal Conductivity: 15.5 W/m·K
Electrical Resistivity: 0.99 µΩ·cm
Coefficient of Thermal Expansion: 13.2 × 10-6 /°C

Mechanical Performance

515–690
MPa (75–100 ksi)
Tensile Strength
205–414
MPa (30–60 ksi)
Yield Strength
193
GPa
Modulus of Elasticity
30%
minimum
Elongation
Hardness: 95–105 HRB
Poisson's Ratio: 0.3

MANUFACTURING

Forging Process

Each flange follows a rigorous 8-step forging and quality-control process to ensure conformance with ASTM A182 and ASME standards.

1

Material Selection

Prime 304 stainless steel billet sourced and certified.

2

Billet Preparation

Heat to 1100°C – 1250°C for optimal forgeability.

3

Forging

Shape billet into flange geometry under controlled pressure.

4

Heat Treatment

Solution anneal at 1040°C – 1120°C, then quench.

5

Machining & Finishing

CNC machining, drilling, and surface finishing.

6

Testing & Inspection

Tensile, hardness, PMI, visual and impact tests performed.