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Incoloy 825 Flanges

Incoloy 825 Flanges Specifications

Material Grades

  • Incoloy 825
  • UNS N08825
  • ASTM B564
  • ASME SB564
  • Werkstoff No. 2.4858
  • NiCr21Mo
  • Alloy 825

Flange Types

  • Weld Neck Flanges
  • Slip On Flanges
  • Blind Flanges
  • Socket Weld Flanges
  • Threaded Flanges
  • Lap Joint Flanges
  • Long Weld Neck Flanges
  • Orifice Flanges
  • Ring Type Joint Flanges
  • Reducing Flanges

Flange Testing

  • Positive Material Identification (PMI)
  • Ultrasonic Testing
  • Liquid Penetrant Testing
  • Hydrostatic Testing
  • Hardness Testing
  • Tensile Testing
  • Intergranular Corrosion Testing
  • Dimensional Inspection

Value Added Services

  • Solution Annealing
  • Heat Treatment
  • Pickling & Passivation
  • Shot Blasting
  • Machining
  • Custom Finishing
  • Custom Marking
  • Export Packing

Manufacturing Standards

  • ASTM B564
  • ASME SB564
  • ASME B16.5
  • ASME B16.47 Series A & B
  • MSS SP-44
  • EN 1092-1
  • DIN Standards
  • JIS B2220
  • Custom Drawings

Flanges Sizes

  • Size: 1/2" – 24" per ASME B16.5
  • Large Diameter: 26" – 60" per ASME B16.47
  • Pressure Class: 150 – 2500 LBS
  • Pressure Rating: PN6 – PN400
  • Faces: RF, FF & RTJ

Incoloy 825 Flanges Dimensions Chart

NPS Bolt Circle (mm) Flange O.D. (mm) Thickness (mm) Bolt Hole Ø (mm) No. Of Bolts
½″ 60.3 89 11.2 15.9 4
1″ 79.4 108 12.7 15.9 4
2″ 120.7 152 15.7 19.1 4
3″ 152.4 190 17.5 19.1 4
4″ 190.5 229 19.0 19.1 8
6″ 241.3 279 21.3 22.2 8
8″ 298.5 343 23.9 22.2 8
10″ 362.0 406 26.4 25.4 12
12″ 432.0 483 29.2 25.4 12

Incoloy 825 Flanges Weight Chart

NPS Flange Thickness (mm) Socket Depth (mm) Flange O.D. (mm) Weight / Pc (kg)
½″ 11.2 8 89 1.2
¾″ 13.5 10 98 1.6
1″ 14.5 10 108 2.1
1½″ 16.5 12 127 3.2
2″ 19.0 12 152 4.8
3″ 23.0 14 190 8.6
4″ 25.4 14 229 12.8
6″ 30.2 16 279 20.3
8″ 34.0 16 343 34.2

Chemical Composition

Carbon (C)
0.05% max
Sulfur (S)
0.03% max
Silicon (Si)
0.50% max
Manganese (Mn)
1.0% max
Chromium (Cr)
19.5–23.0%
Nickel (Ni)
38.0–46.0%
Density: 8.14 g/cm³
Melting Point: 1370–1400°C
Thermal Conductivity: 11.2 W/m·K
Specific Heat Capacity: 435 J/kg·K
Electrical Resistivity: 1.3 µΩ·m
Elastic Modulus: 196 GPa
Poisson's Ratio: 0.31

Mechanical Performance

550
MPa minimum
Tensile Strength
220
MPa minimum
Yield Strength
196
GPa
Modulus of Elasticity
30%
minimum
Elongation
Hardness: ≤ 200 HB
Poisson's Ratio: 0.31


MANUFACTURING

Forging Process

Each flange follows a rigorous 8-step forging and quality-control process to ensure conformance with ASTM A182 and ASME standards.

1

Material Selection

Prime 304 stainless steel billet sourced and certified.

2

Billet Preparation

Heat to 1100°C – 1250°C for optimal forgeability.

3

Forging

Shape billet into flange geometry under controlled pressure.

4

Heat Treatment

Solution anneal at 1040°C – 1120°C, then quench.

5

Machining & Finishing

CNC machining, drilling, and surface finishing.

6

Testing & Inspection

Tensile, hardness, PMI, visual and impact tests performed.