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Monel K500 Flanges

Monel K500 Flanges Specifications

Material Grades

  • Monel K500
  • UNS N05500
  • ASTM B865
  • ASME SB865
  • Werkstoff No. 2.4375
  • NiCu30Al
  • Alloy K-500

Flange Types

  • Weld Neck Flanges
  • Slip On Flanges
  • Blind Flanges
  • Socket Weld Flanges
  • Threaded Flanges
  • Lap Joint Flanges
  • Ring Type Joint Flanges
  • Long Weld Neck Flanges
  • Spectacle Blind Flanges

Flange Testing

  • Positive Material Identification (PMI)
  • Ultrasonic Testing
  • Liquid Penetrant Testing
  • Hydrostatic Testing
  • Hardness Testing
  • Tensile Testing
  • Chemical Analysis
  • Dimensional Inspection

Value Added Services

  • Solution Treatment
  • Age Hardening
  • Precipitation Hardening
  • Heat Treatment
  • Machining
  • Pickling & Cleaning
  • Custom Finishing
  • Custom Marking

Manufacturing Standards

  • ASTM B865
  • ASME SB865
  • ASME B16.5
  • ASME B16.47 Series A & B
  • EN 1092-1
  • JIS B2220
  • MSS SP-44
  • NACE MR0175 / ISO 15156
  • Custom Drawings

Flanges Sizes

  • Size: 1/2" – 24" per ASME B16.5
  • Large Diameter: 26" – 60" per ASME B16.47
  • Pressure Class: 150 – 2500 LBS
  • Faces: RF, FF & RTJ

Flange Dimensions Chart

NPS Bolt Circle (mm) Flange O.D. (mm) Thickness (mm) Bolt Hole Ø (mm) No. Of Bolts
½″ 60.3 88.9 11.1 14.3 4
¾″ 69.8 98.4 12.7 15.9 4
1″ 79.4 108 14.3 14.3 4
1¼″ 88.9 117.5 15.9 15.9 4
1½″ 98.4 127 17.5 17.5 4
2″ 121 152.4 19 19 8
2½″ 139.7 177.8 22.2 22.2 8
3″ 152.4 190.5 23.9 19.1 8
4″ 190.5 228.6 23.9 19.1 8
5″ 215.9 254 23.9 22.4 8
6″ 241.3 279.4 25.4 22.4 8
8″ 298.5 342.9 28.4 22.4 8
10″ 362 406.4 30.2 25.4 12
12″ 431.8 482.6 31.8 25.4 12
14″ 476.3 533.4 35.1 28.4 12
16″ 539.8 596.9 36.6 28.4 16
18″ 577.9 635 39.6 31.8 16
20″ 635 698.5 42.9 31.8 20
24″ 749.3 812.8 47.8 35.1 20

Weight Chart

NPS Class Weight / Pc (kg)
½″ 150 1
¾″ 150 2
1″ 150 2
1¼″ 150 3
1½″ 150 3
2″ 150 5
2½″ 150 8
3″ 150 9
4″ 150 13
5″ 150 15
6″ 150 19
8″ 150 30
10″ 150 43
12″ 150 64
14″ 150 90
16″ 150 106
18″ 150 130
20″ 150 165
24″ 150 220

Chemical Composition

Nickel (Ni)
63% min
Copper (Cu)
27–33%
Iron (Fe)
0.5–2%
Manganese (Mn)
1.5% max
Silicon (Si)
0.5% max
Carbon (C)
0.25% max
Sulfur (S)
0.010% max
Physical Density: 8.44 g/cm³
Density: 8440 kg/m³
Melting Point: 1350°C
Melting Point: 2460°F

Mechanical Performance

1103
MPa (160,000 psi)
Tensile Strength
793
MPa (115,000 psi)
Yield Strength
20%
minimum
Elongation
8.44
g/cm³
Density
1350
°C
Melting Point
N05500
UNS
Material Grade


MANUFACTURING

Forging Process

Each flange follows a rigorous 8-step forging and quality-control process to ensure conformance with ASTM A182 and ASME standards.

1

Material Selection

Prime 304 stainless steel billet sourced and certified.

2

Billet Preparation

Heat to 1100°C – 1250°C for optimal forgeability.

3

Forging

Shape billet into flange geometry under controlled pressure.

4

Heat Treatment

Solution anneal at 1040°C – 1120°C, then quench.

5

Machining & Finishing

CNC machining, drilling, and surface finishing.

6

Testing & Inspection

Tensile, hardness, PMI, visual and impact tests performed.