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180° Long Radius Elbow

SPECIFICATIONS

Product Type

  • Butt Weld 180° Long Radius Elbow
  • 180 Degree Long Radius Elbow
  • Long Radius Return Elbow
  • Butt Weld Pipe Elbow
  • Seamless Butt Weld Elbow
  • Welded Butt Weld Elbow

Material Grades

  • Stainless Steel
  • Carbon Steel
  • Alloy Steel
  • Duplex & Super Duplex Steel
  • Low Temperature Steel
  • Nickel Alloys
  • Copper Nickel Alloys

Manufacturing Standards

  • ASME / ANSI B16.9
  • ASME B16.25
  • ASME B16.28
  • MSS SP-43
  • JIS B2312
  • JIS B2313

Size Range

  • Size: 1/2" to 36"
  • Seamless: Up to 24"
  • Welded: 8" to 36"
  • Nominal Pipe Size (NPS)
  • Custom Sizes Available

Thickness & Schedule

  • Schedule 5S
  • Schedule 10S
  • Schedule 20
  • Schedule 40 / STD
  • Schedule 60
  • Schedule 80 / XS
  • Schedule 100 / 120 / 140
  • Schedule 160 / XXS

Elbow Configuration

  • 180° Long Radius
  • Long Radius Return Elbow
  • 180° Flow Direction Change
  • Equal End Diameters
  • Butt Weld Ends
  • Center-to-End Dimensions

Dimensional Tolerances

  • Outside Diameter at Bevel
  • Inside Diameter at End
  • Center-to-End Tolerance
  • Wall Thickness Tolerance
  • Angular Tolerance
  • End Alignment Tolerance

End Preparation

  • Butt Weld Ends
  • Beveled Ends
  • ASME B16.25 End Preparation
  • Weldable Pipe Ends
  • Precision End Preparation

Manufacturing Process

  • Hot Forming
  • Cold Forming
  • Seamless Construction
  • Welded Construction
  • Mandrel Method
  • Heat Treatment

Inspection & Testing

  • Visual Inspection
  • Dimensional Inspection
  • Material Verification
  • Surface Inspection
  • Quality Inspection

180 Degree Long Radius Elbow Dimensions Chart

NPS Schedule Center-to-Center (H) (in) Back-to-Face (J) (in) Outside Diameter (OD) (in) Inside Diameter (ID) (in) Wall Thickness (T) (in) Approx. Weight (lb)
½″4031 7/80.8400.6220.1090.3
¾″402 1/21 11/161.0500.8240.1130.3
1″4032 3/161.3151.0490.1330.7
1¼″403 3/42 3/41.6601.3800.1401.0
1½″404 1/23 1/41.9001.6100.1451.5
2″4064 3/162.3752.0670.1543.0
2½″407 1/25 3/162.8752.4690.2036.0
3″4096 1/43.5003.0680.2169.0
3½″4010 1/27 1/44.0003.5480.22612.0
4″40128 1/44.5004.0260.23717.0
5″401510 5/165.5635.0470.25828.0
6″401812 5/166.6256.0650.28046.0


MANUFACTURING

Forging Process

Each flange follows a rigorous 8-step forging and quality-control process to ensure conformance with ASTM A182 and ASME standards.

1

Material Selection

Prime 304 stainless steel billet sourced and certified.

2

Billet Preparation

Heat to 1100°C – 1250°C for optimal forgeability.

3

Forging

Shape billet into flange geometry under controlled pressure.

4

Heat Treatment

Solution anneal at 1040°C – 1120°C, then quench.

5

Machining & Finishing

CNC machining, drilling, and surface finishing.

6

Testing & Inspection

Tensile, hardness, PMI, visual and impact tests performed.