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Long Radius Bend

LONG RADIUS BEND SPECIFICATIONS

Product Type

  • Long Radius Bend
  • Long Radius Elbow
  • 90 Degree Long Radius Bend
  • 45 Degree Long Radius Bend
  • 30 Degree Long Radius Bend
  • 60 Degree Long Radius Bend
  • Seamless Long Radius Bend
  • Welded Long Radius Bend

Material Grades

  • ASTM A403 WP304 / WP304L
  • ASTM A403 WP316 / WP316L
  • ASTM A815 UNS S31803 / S32205
  • ASTM A234 WPB
  • ASTM A420 WPL6
  • ASTM A234 WP5 / WP9 / WP11 / WP22 / WP91
  • Inconel & Incoloy Alloys
  • Nickel Alloys

Manufacturing Standards

  • ASME / ANSI B16.9
  • ASME B16.25
  • MSS SP-43
  • JIS B2312
  • JIS B2313
  • ASTM A403
  • ASTM A815
  • ASTM A234

Size Range

  • 1/2" to 48" NPS
  • DN15 to DN1200
  • Seamless Construction
  • Welded Construction
  • Standard & Custom Sizes
  • Custom Dimensions Available

Bend Radius

  • Long Radius Construction
  • 1.5 × Nominal Pipe Diameter
  • Centerline Radius (CLR)
  • 90° Bend Configuration
  • 45° Bend Configuration
  • Custom Bend Angles

End Preparation

  • Butt Welding Ends
  • Plain Ends
  • Beveled Ends
  • ASME B16.25 Bevel
  • Root Face Preparation
  • Custom End Preparation

Bend Configuration

  • 90 Degree Long Radius Bend
  • 45 Degree Long Radius Bend
  • 30 Degree Long Radius Bend
  • 60 Degree Long Radius Bend
  • 90° Direction Change
  • 45° Direction Change

Long Radius Bend Dimensions Chart

NPS DN Outside Diameter D (mm) Center-to-End A for 90° (mm) Centerline Radius R (mm) Approx. Radius Ratio
1/2" 15 21.3 38 28.6 1.5D
3/4" 20 26.7 38 38.1 1.5D
1" 25 33.4 38 38.1 1.5D
1 1/4" 32 42.2 48 47.6 1.5D
1 1/2" 40 48.3 57 57.2 1.5D
2" 50 60.3 76 76.2 1.5D
2 1/2" 65 73.0 95 95.3 1.5D
3" 80 88.9 114 114.3 1.5D
3 1/2" 90 101.6 133 133.4 1.5D
4" 100 114.3 152 152.4 1.5D
5" 125 141.3 190 190.5 1.5D
6" 150 168.3 229 228.6 1.5D
8" 200 219.1 305 304.8 1.5D
10" 250 273.0 381 381.0 1.5D
12" 300 323.8 457 457.2 1.5D
14" 350 355.6 533 533.4 1.5D
16" 400 406.4 610 609.6 1.5D
18" 450 457.0 686 685.8 1.5D
20" 500 508.0 762 762.0 1.5D
22" 550 559.0 838 838.2 1.5D
24" 600 610.0 914 914.4 1.5D

Long Radius Bend Configuration

Bend Angle Type Centerline Radius Typical Application
30° Long Radius Bend 1.5D Small Direction Change
45° Long Radius Bend 1.5D Directional Change
60° Long Radius Bend 1.5D Special Piping Layout
90° Long Radius Bend 1.5D Standard 90° Direction Change

Long Radius Bend Weight Chart

NPS OD (mm) SCH 10S Approx. Weight (kg) SCH 40 / STD Approx. Weight (kg) SCH 80 / XS Approx. Weight (kg)
1/2" 21.3 0.08 0.12 0.16
3/4" 26.7 0.10 0.15 0.20
1" 33.4 0.15 0.22 0.30
1 1/4" 42.2 0.25 0.38 0.50
1 1/2" 48.3 0.34 0.52 0.68
2" 60.3 0.50 0.78 1.05
2 1/2" 73.0 0.80 1.25 1.65
3" 88.9 1.10 1.75 2.30
4" 114.3 1.75 2.75 3.60
5" 141.3 2.80 4.35 5.75
6" 168.3 4.00 6.25 8.20
8" 219.1 7.50 11.80 15.40
10" 273.0 12.00 18.80 24.60
12" 323.8 17.50 27.50 36.00
14" 355.6 23.00 36.00 47.00
16" 406.4 29.50 46.00 60.00
18" 457.0 37.00 58.00 76.00
20" 508.0 46.00 72.00 94.00
22" 559.0 55.00 86.00 112.00
24" 610.0 66.00 103.00 134.00
MANUFACTURING

Forging Process

Each flange follows a rigorous 8-step forging and quality-control process to ensure conformance with ASTM A182 and ASME standards.

1

Material Selection

Prime 304 stainless steel billet sourced and certified.

2

Billet Preparation

Heat to 1100°C – 1250°C for optimal forgeability.

3

Forging

Shape billet into flange geometry under controlled pressure.

4

Heat Treatment

Solution anneal at 1040°C – 1120°C, then quench.

5

Machining & Finishing

CNC machining, drilling, and surface finishing.

6

Testing & Inspection

Tensile, hardness, PMI, visual and impact tests performed.